Process Costing: What is it and How Does It Work

If the output products are homogeneous, then it may be beneficial to use process costing. Low value indicates that each individual unit of output is not worth much. If the output products are of low value, then it may be beneficial to use process costing. If it’s difficult or infeasible to trace production costs directly to individual units of output, then it may be beneficial to use the process costing method. XYZ Inc makes paper products from wood pulp wherein raw materials go through a production cycle that ends with the production of identical reams of paper.

  1. Accountants will calculate the total overhead cost of each month and separate them to each finished product at the month-end.
  2. Further, the average cost represents the cost per unit, wherein the total cost is divided by the total number of outputs produced during the period to arrive at the cost per unit.
  3. In process costing, the cost of materials is tracked and allocated to each production stage in which they are used.
  4. Alternatively, process costing that is based on standard costs is required for costing systems that use standard costs.
  5. Businesses should consider the pros and cons before implementing process costing.
  6. But after split off point, the additional cost may vary although in the overall, the economic value is equal for the two products.

The verdict on Friday will require Mr. Trump to reach into his own pocket. A bond might require him to pay a deposit and offer collateral, and would come with interest and fees. It would also require Mr. Trump to find a financial institution willing to lend him a large sum of money at a time when he is in significant https://business-accounting.net/ legal jeopardy. This may be due to reasons such as faulty machinery or errors by labourers. This is the term used to describe normal expected wastage under usual operating conditions. About the Author – Dr Geoffrey Mbuva(PhD-Finance) is a lecturer of Finance and Accountancy at Kenyatta University, Kenya.

Feature of Process Costing

In this article, the focus is on the process costing cases without loss and gains; process costing with normal loss only; process costing with abnormal loss and lastly a case of process costing with abnormal gain. Note in the above graphic the familiar inventory categories relating to raw materials, work in process, and finished goods. However, rather than observing work in process as being made up of many individual/discrete jobs, see that it instead consists of individual/discrete processes like melting, skimming, and extruding. Ore is introduced in the melting stage, alloys in the skimming stage, etc. (this is equally true for labor and overhead).

Process costing is the only reasonable approach to determining product costs in many industries. It uses most of the same journal entries found in a job costing environment, so there is no need to restructure the chart of accounts to any significant degree. This makes it easy to switch over to a job costing system from a process costing one if the need arises, or to adopt a hybrid approach that uses portions of both systems. If there is the scrap value of the units lost, such value is credited to an abnormal loss account, and the balance remaining after that in that account is written off to the costing profit and loss account. The good units produced bear the cost of the units representing normal loss. If the normal loss has any realizable scrap value, such value is credited to the process accounting.

Calculation of Applicable Costs

Process costing generally requires a large scale of production to be effective. The averaging approach may not provide accurate cost information if low production levels are present. It makes process costing less suitable for businesses with lower production volumes or shorter product lifecycles.

Abnormal Loss

They are introduced in the second or third or nth level of the production process. These materials can be assuming either 100 or less than 100% level of completion when it comes to inventory of work in progress. Most of the cost items ordinarily are identified with specific processes and in return process costing definition collected and accumulated separately for each period. For example, manufacture of timber products such as chairs and tables which is a main product while saw dust is a by-product. To ascertain profitability level of every unit of a product produced or manufactured at the end of the period.

This trend continues until the final stage when the complete product is taken to the stores. Records are kept to portray the activities that earmark the specific process every period production is taking place. By-products are two goods of different class or category/class where by one is a main product while the second product is of minor category/class as far as economic value (i.e., monetary value) is concerned. But after split off point, the additional cost may vary resulting to one product having more economic value as compared to the other product. To undertake the management role of cost control by comparing the cost of one period with the cost of another period to know the operational efficiency or otherwise of the production activities.

Process costing is suitable for industries like paint, oil refining, rubber, chemicals, sugar, paper, soap-making, textiles, etc. This method is also employed where it is not possible to ascertain the prime cost of a specific order. At the same time, the scrap value of the units representing normal loss is debited to the normal loss account’ and credited to the process account. Substandard materials, breakdowns, accidents, wrong plant design, carelessness, etc., are abnormal losses. They widely vary from industry to industry, depending upon the nature of the materials used.

A process costing system accumulates costs when a large number of identical units are being produced. In this situation, it is most efficient to accumulate costs at an aggregate level for a large batch of products and then allocate them to the individual units produced. The assumption is that the cost of each unit is the same as that of any other unit, so there is no need to track information at an individual unit level. Costing is an important process that many companies engage in to keep track of where their money is being spent in the production and distribution processes.

Process cost procedures

After a production run is finished, the total costs that are accumulated based on standard costs are then compared to the actual total costs, and the difference between them is added to a variance account. By using this system, each department tracks its own costs and all those costs will be rolled up to arrive at a total cost to produce a specific number of products. Since all the expenses have to be summed up in a process costing system, they have to be reported in the same manner which brings about uniformity to reports and makes tracking costs over time easier.

Wages paid to the labourers and other staff engaged in particular process are charged to the concerned process. Sometimes, many workers are engaged in more than one process, the gross wages paid concerned are to be allocated on the basis of time spent. Financial management relies on cash flow forecasting to predict an organization’s cash flow. In a dynamic company environment where financial stability is crucial, cash movement prediction is essential.

Once, all the production activities are completed the product is ready with the full cost of the production. Calculating the unit cost for any work performed during a period is a key part of a production report. The finished material of one process constitutes the raw material of the next. Therefore, as the finished material is transferred to the next process, the cost of each process is also transferred, until it ends in the finished stock account. For example, in the production of screws there may be a loss such as metal wastage.

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